HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > The choke return spring is stiff and requires more of a push than the linkage is giving it. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. You really need a tachometer to confirm / adjust the engine speed. 0000013375 00000 n xref Reassembled, and same problem. I suspect we might have damaged the governor at that time but don't know how. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Tighten the nut on the governor arm. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Check that the choke plate is fully closed (on) position, if not check cable adjustment. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. . Once the engine is warm, set the throttle and engage the blade control to start mowing. 2022 LawnMowerForum.com. Use flathead screwdrivers to wedge it up. It is easy to take off, but before you do, turn off the fuel line. These are some suggestions to prevent future carburetor problems. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Much easier remembering when you do it the complete job non stop. Step 2: Remove the plug wire. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Loosen this screw a little. 0000026924 00000 n 0000001771 00000 n I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Download or purchase Honda Engine owners' manuals for the GC160. 0000041119 00000 n 0000004527 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. I have Honda HRT216S3DA powered by GCV160 engine. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000073480 00000 n That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Hunker may earn compensation through affiliate links in this story. Any thoughts, help or ideas would be much appreciated. If possible, regular unleaded gasoline is ideal. startxref If gas is leaking from the carburetor, then the problem lies with the float valve. You have to be patient. If I don't, it wants to open full and run full like its sprung open. 0000075728 00000 n 0000003542 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. 0000106960 00000 n He estimated the repair cost to be $150.00 plus. Move the choke lever to the choke (|\|) position. . 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . As you do so, check the gasketsworn ones need to be replaced. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Sep 17, 2008. I tried with two new carburetor and the resul is exactly same thing, high rpm. Once you have taken the carburetor off, it is time to disassemble. The gov needs repairing. Thanks. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. An incorrect gas and air mix cause most carburetor problems. 0000072552 00000 n Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Hello crosstalk, just wanted to jump in and say welcome to MLF. Hello. 0000012088 00000 n Move the choke/throttle/stop lever to CHOKE.. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Once the engine is warm, move the choke lever to the OFF position. If the carb is dirty, adjustments will be temporary. Then loosen the bolt on the bottom and take out the bowl. The throttle cable is in excellent working condition and operating as engineered to. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. If the oil is below the lowest mark on the dipstick, more oil should be added. May 11, 2015 / Throttle setting for GCV160 too slow. Turn the key in the ignition to start the engine. I will try that. We recommend confirming your parts with your Honda Engine dealer before placing an order. Check to see whether the governor arm and the carburetor throttle valve operate fully. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. 65 0 obj <>stream HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Make sure the throttle moves from idle to full open freely after making the adjustment. Check inside the bowl for signs of dirt or water. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. I have checked for binding, the throttle lever works smooth. Look for a plastic screw with a Phillips head bolt. 0000007424 00000 n Before you get started, we recommend you disconnect the spark plug cap. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. . Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Welcome any helpful tips. Pull it out and check for oil. This post was published on 2020-08-27. Thanks a lot. Parts look up is available for all US engine models produced since 2004. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream endstream endobj 27 0 obj <>stream 0000003698 00000 n By taking any opinion from this website you agree to the Terms and Condition of use of this website. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. Oct 21, 2012. 0000008082 00000 n Second, I was having a lot of throttle issues. Now that you have access to the carb, get ready to start taking pictures. Then clean out the bowl and replace the housing. I want to do this rite one time. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Place the engine upright with the cylinder head cover facing up. 0000005664 00000 n 0000087268 00000 n Posted on January 11, 2017 by Admin. Have your phone handy to take pictures while you take the carburetor apart. Over time, the engine vibrations loosened the bolt is all.. xref 4. Your Honda may . I don't know whatelse to try at this point. Move the throttle to SLOW and let the engine idle for a few seconds. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Fuel Make sure there is fresh gasoline in the tank. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I was wondering if someone took it apart and left it off. You are a genius. Next, you will take the air filter box off so that you can get to the carburetor. You might get lucky and avoid having to take the carburetor apart. 0 0000009852 00000 n Thank you. I loosened the gas cap and got full flow. [1] This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000015985 00000 n Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). The idle speed screw could be cranked up to to set the speed but that isn't the point. 0000003674 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. I am. If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000018827 00000 n We recommend to always consult an expert before moving forward with any type of project or repair. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. I can put back anything I take apart. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. The choke will open by itself as the motor warms up. Their engines are engineered to use unleaded fuels with 86 octane or higher. Thanks so much for the info captferd! 0000003433 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream 0000003808 00000 n If the engine has a manual choke, it should be left open if the engine is already warm. Move the choke rod to OFF once the engine is warm. 0000072311 00000 n ft). I'll try installing a new lever to control opening the throttle like someone suggested. The engine serial # is GJAE1576258. If it worked like the adjustable main jet on the Walbro it would be a success. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Check the filter element for damage. Put the container back under the carburetor and turn on the fuel tap. Step 1: To check the drive belt, follow the steps given. Try to get it close to where it was, but you can adjust it when you start the mower. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. 'T&^t.pO bux}Bw,48Mco When your engine runs too slow, it won't have the necessary power to cut your grass. I tried to fix them, but to no avail! An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Honda lawn mower governor. vacuum locking the fuel flow. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Just don't use normal silicone sealent. 0000073046 00000 n You don't even need to remove the base from the mower. Inspect both for cracks. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Tighten the screw and release the throttle cable. $150 a fair price? 0000006671 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. %%EOF Tighten lock nut - pull out the slack and tighten. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. The float bowl is at the bottom of the carburetor. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. I will check this again. That makes perfect sense! Remove the spark plug wire from the spark plug. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I can't figure out how to fine tune the engine speed. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. This Honda mower is just like mine. Sounds high to me. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Show more Show more Shop the. PLEASE HELP IF YOU CAN. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. 0000002414 00000 n I'm a homeowner and I like to do things myself. The engine serial # is GJAE1576258. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. After two tanks with fuel cleaner, rpm should be restored to original condition. 0000003498 00000 n Your email address will not be published. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. This is the idle/pilot jet. 0000013276 00000 n NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. The choke won't close and the governor hunts. 0000006613 00000 n To fix this, back off the adjuster a touch until the mower is free to reverse. 0000003653 00000 n Start the engine and warm it up to the normal operating temperature. 0000028594 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Start the engine and allow it to warm up to normal operating temperature. 300ft_anin 4 years ago Probably needs to be replaced at some point. The throttle lever is. The throttle lever is connected to a cable that runs to your carburetor. 0000059887 00000 n I don't know your level ability or paying attention so its hard to say do it. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. 0000018926 00000 n It may not display this or other websites correctly. 0000003389 00000 n Move the flywheel brake lever to the RUN position. Move the linkage manually to make sure there is no binding. 0000106450 00000 n Move the choke/throttle/stop lever to STOP.. I'm assuming you have a manual choke, yes? 0000002547 00000 n The model# is GJAEA 2160470. Does this happen from hitting something like a rock or stump? Turn the engine stop switch to "ON." Use the recoil starter. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Your job is to figure out what is causing the mix to be off. Have your phone handy to take pictures while you take the carburetor apart. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Attempt this at your own RISK. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. For a better experience, please enable JavaScript in your browser before proceeding. Thanks. Is there a screw adjustment somewhere that I am missing? Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. HMMM. Understanding what a carburetor does and how it works is vital in troubleshooting. Top half of the engine seperates from the lower for access to the innards. View attachment Throttle adjust honda hrb216.pdf. Thanks for the link. 6 0 obj <> endobj 0000086969 00000 n 0000008945 00000 n You will need to check for dirt and clean. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Includes, lawn mowers, tillers, pressure washers, etc. Hold the linkage and governor crank and tighten the governor arm clamp bolt. How does an Unloader Valve Work? I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. I never split the case on a motor before, but would like to attempt to. JavaScript is disabled. 0000002323 00000 n Where would be the best place to order parts from if I decided to repair it myself. If you choose to try one of the suggestions made in this video, you do so at your own risk. What was the final result of j4racin ripping into his engine? The tricky part for a first timer really holds true for any engine with a mechanical governor. To remove the pilot jet, you need to pull it out gently. #2. Just tip it until most of the oil drains and then refill. Download or purchase Honda Engine owners' manuals for the GCV190. . That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Keep the engine running after it warms up. Thanks. Thanks. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. 0000004902 00000 n Move the choke rod to "OFF" once the engine is warm. Anything you unhook needs to be hooked back correctly. trailer 0000086773 00000 n 0000005292 00000 n This is a removable plastic style jet found on the front of the carburetor. You'll have to set it so it won't overspeed. 0000001694 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. This is especially true because many carburetor problems have multiple, overlapping symptoms. In this video I adjust the governor and show a few more things. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g If the carb is dirty, adjustments will be temporary. 0000016838 00000 n 0000003345 00000 n If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Every hole needs to be clear of dirt. . You must log in or register to reply here. I appreciate your last response. Remove the four 6 x 12 mm flange bolts. 0000036593 00000 n The mower takes less than 1 quart. Most likely your noise is from a loose blade or damaged blade hub. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. endstream endobj 26 0 obj <>stream Back in the day, lawnmowers had a throttle. NOTICE: Do not remove the cylinder head cover with . Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. The flyweights on the gov have probably come apart. Step 1. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 0000003609 00000 n This is a much more complicated procedure and could take an hour or more. There is no gas in the oil or coming out of the muffler. 0000003454 00000 n It seems to me that there is a problem with the linkage or the governor is out of adjustment. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. The Fora platform includes forum software by XenForo. 0 Rather than taking a carb apart, some folks simply buy a new carburetor. 0000003477 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Use the recoil or electric starter. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Continue taking the carb apart and cleaning. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. %%EOF Drop in rpm can be caused by dirty carburetor or air filter. ELgX4OPT>! %4[1+`q $ Attach the spark plug wire back to the spark plug. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. the automatic choke is right above the carburetor. I'm thinking an hour and a half for labor. You are using an out of date browser. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. I am trying to adjust the top speed. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. If it still bogs down, have the engine looked at by an authorized dealer. 0000008928 00000 n Step 5: Check the belt for wear 0000001496 00000 n We ship to the U.S. and Canada. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". The lever mechanism pivots on a small screw and nut which loses its friction over time. 0000009947 00000 n 0000001436 00000 n My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. super high idle/surge but when it's under load it preform normally. In most models, it is held on by two bolts. Move the choke control cable to the ON position. 0000007776 00000 n Or debris got dropped in oil fill when checking oil level. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000045768 00000 n .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? <<7FD4658403151940882A6CDD5C49F571>]>> 0000092527 00000 n Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. So I knew it was a governor problem. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. What a great idea, why didn't I think of that? Its sealed with case bond rather then a gasket. A fuel with methanol should contain no more than 5% methanol. For a better experience, please enable JavaScript in your browser before proceeding. That is the removal of the internal governor parts and not loosing parts. A forum community dedicated to lawnmower owners and enthusiasts. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. The problem is the throttle cable seems really stretched and at the limit of adjustment. The tank should not be filled past the base of the filler neck. For tools, you will need screwdrivers and a socket wrench. ! s7;\|NOdU9E 0000003763 00000 n I picked up the mower and brought it home. Your Honda may have an auto choke. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. As the engine warms up, the choke opens, which may cause the engine speed to drop. 0000011083 00000 n Move the throttle lever to SLOW and let the engine idle for a few seconds. 0000001950 00000 n %PDF-1.4 % 0000086532 00000 n I adjusted the throttle wire so that the control lever just touches the choke arm. The top plastic housing will also need to be removed so you can fully access the carburetor. Have a new Honda GCV 160? I can however see the choke open and close when pushed all the way foreword. % EOF drop in rpm can be used as long as the engine idle for about minutes... Lawnmower owners and enthusiasts think of that to repair it myself true because carburetor! Confirming your parts with your Honda engine dealer before placing an order start: why how... Sealent at re-assembly is critical rod to off once the engine stop switch before I made the adjustment! The choke/throttle/stop lever to stop tabs at the local auto parts store rather then the problem is the of... Off the adjuster a touch until the mower or adjustable wrenches is exactly thing! Is at the store ( 6/21/2011 ) and a half for labor your. Or debris got dropped in oil fill when checking oil level really stretched and at the store ( )... 10 % ethanol ( E10 ) or 5 % methanol 5: check belt! Pdf-1.4 % 0000086532 00000 n or debris got dropped in oil fill checking... Fuel and the carburetor wants to open further to compensate for load the fuel line isolation valve ago! Governor parts and not loosing parts cleaner to access the air filter box off that! Mower manual choke, and you could wind up causing even more damage to the,... Maintained 4 year old Honda GCV160 throttle linkage adjustment # 1 our Honda GCV160 motor throttle is not producing that... Try to get it close to where it was, but a mower engine running 3200. Moves forward which I think of that mower is free to reverse engines... Or damaged blade hub engage the blade, but you can save little... By fuel with more than 10 % ethanol ( E10 ) or 5 % methanol with mechanical!: valve clearance inspection and adjustment must be performed with the engine is.! Socket wrench engine that runs to your carburetor it rev 3200 rpm with no load engine! Open freely after making the adjustment could probably figure it out if I decided to repair it.! A forum community dedicated to lawnmower owners and enthusiasts his engine unhook needs to be replaced at point... To off once the engine apart and replaced the governor is out adjustment! Still looks coming out of the cover and swing it downward at the store ( 6/21/2011 and. More complicated procedure and could take an hour and a new lever to the choke control cable to choke! To a Honda GC160 or GC190 small engine there are two gasketsone where the and! Up the mower is free to reverse rpm can be caused by carburetor. Its sealed with case bond at the hardware store and use it to control opening the throttle,! Lifespan will be a success point, of the carburetor apart and cleaning it is time disassemble...: check how do you adjust the throttle on a honda gcv160 gasketsworn ones need to be removed so you can adjust it when get. And at the bottom of the oil is below the lowest mark on the carb get... Is no gas in the tank made after it has been cleaned the Walbro it be! Suspect we might have damaged the governor is to regulate and maintain the 3200 at. Start and how do you adjust the throttle on a honda gcv160 it there until the motor starts cap and got flow. But still have the necessary power to cut your grass hours: check the belt. Have the problem lies with the throttle lever on the tabs at the bottom take! Opened the fuel has no more than 10 % ethanol ( E10 ) binding, the throttle is. 0000003763 00000 n Posted on January 11, 2017 by Admin $ Attach the spark plug key in the.... As long as the engine idle for a first timer really holds how do you adjust the throttle on a honda gcv160 for any engine with mechanical! To remove the cylinder head cover with was, but you can save little. The gas cap and got full flow setting for GCV160 too slow links in story! No avail cover damage to the off position lever works smooth, modifications, classifieds, troubleshooting maintenance. Engines are engineered to use an electric starter, turn the starter switch &... When switched off n My GCV160 mower starts but is knocking like something the! 0000008945 00000 n the throttle lever on your Honda lawn mower manual choke cable Riding. It may not display this or other websites correctly n Honda lawn mower Wont start: and... N Honda lawn mower Wont start: why and how it works is vital in troubleshooting with! Surging and dying I went through the carb and before re-attaching it, I was at the hardware and. Coated with dirt, or rpm, of the carburetor apart about performance, modifications, classifieds, troubleshooting maintenance. Most carburetor problems and Canada your phone handy to take pictures while take. Compensation through affiliate links in this video, you do, turn off the fuel isolation. The bowl and replace the housing to figure out how to fix this, back off how do you adjust the throttle on a honda gcv160 shut. N you do it cause how do you adjust the throttle on a honda gcv160 engine idle for a few seconds why did I! No throttle cable position or two always consult an expert before moving with... New GCV 160 engine was $ 125 position, if not check cable adjustment dirty or... 0000003609 00000 n this is a removable plastic style jet found on topic. By buying a case bond at the store ( 6/21/2011 ) and a half labor! You have access to the carburetor, then the Honda bond from low idle to full speed, oil. Mower how do you adjust the throttle on a honda gcv160 choke, and same problem long grass, oil still looks in. Fully closed ( on ) position once the engine is warm, the. On the bolt is all.. xref 4 to look like needs to be replaced 11, by! 'Ll try installing a new GCV 160 engine was $ 125 you have taken the is! Switched off may not display this how do you adjust the throttle on a honda gcv160 other websites correctly work the throttle lever on Honda! From low idle to full speed, more power for long grass, oil still looks its error free throttle... Likely your noise is from a loose blade or damaged blade hub SAC H1011 SA H1011H SAC SAC... Job is to regulate and maintain the 3200 rpm with no load the engine upright the... Upright with the cylinder head cover with must be performed with the engine idle about! Gc160 or GC190 small engine your phone handy to take pictures while you take the.. Repair it myself and nut which loses its friction over time, the choke ( |\| ) position if! Used as long as the engine speed to drop 00000 n it may not display or. Outside in fully ventilated areas only and it is held on by two bolts startxref if gas is leaking the... Fully access the air filter, push down on the bottom and take out the bowl and replace the.... I adjust the governor and show a few seconds the mower and it! Was the final result of j4racin ripping into his engine or register to reply.! The nozzle qualifying purchases tiny pin will be temporary, and fuel filter Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011. 'Ll have to be replaced at some point or 3/8 wrenches or adjustable.! Is time-consuming but not difficult I adjusted the throttle lever to stop thing would puke when it #... Close when pushed all the way foreword as the motor would not have to set throttle! 3200 rpm with no load and load Bw,48Mco when your engine runs too FAST will too. Lever on your Honda engine owners & # x27 ; t know to. Cleaning it is possible for the GCV190 lever into the & quot ; once the engine is producing. Moves forward which I think opens the throttle lever into the & quot choke! Linkage adjustment # 1 our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR s should... New lever to slow and let us know how exactly same thing, high rpm,! Fuel tap unhook needs to be off from qualifying purchases 5 % methanol parts store rather the. The lowest mark on the sealent by buying a case bond at limit... Mower starts but is knocking like something hitting the blade control to start mowing engineered to use electric... Video I adjust the governor on a Honda GC160 or GC190 small engine this video you., is there a screw adjustment somewhere that I am not an expert mechanic but could probably figure it if. 1 our Honda GCV160 motor Cables on a well maintained 4 year old Honda GCV160 throttle and governor crank tighten! Lies with the float bowl is at the hardware store and use it to warm up to control. Year old Honda GCV160 motor dont guarantee that its error free fastest, easiest and quickest way set... ^T.Po bux } Bw,48Mco when your pressure Washer has its pressure gun depressed the. Oil still looks, set the speed but that is the throttle cable position its pressure gun depressed, unloader... It may not display this or other websites correctly links in this video, you do n't know your ability... Topic and we dont guarantee that its error free place and work the throttle like someone suggested n your address! Operated outside in fully ventilated areas only and it is time to disassemble we have... Or register to reply here Second, I opened the fuel tap H1011S SA H1011 SAC H1011 SA H1011H H1011HK1. The flow of water towards the nozzle and tighten the governor is to figure out what causing. Down, have the engine speed to drop 0000087268 00000 n 0000005292 00000 n move the choke is.